Advanced fleet management safety system

ForkTrack combines advanced safety features with an unprecedented level of fleet efficiency.

The system results in reduced fleet running costs via instant monitoring and control, real-time web based reporting, and operator accountability and performance.

ForkTrack integrates seamlessly with the award winning Speedshield product range, including Zoned Speed Control, Variable Speed Limiting and Lift Height Monitoring.

Request a ForkTrack Brochure


Features Overview

Standard Optional / Advanced
Intelligent Seat/Seatbelt Interlock
Operator ID Controls
Pre-Start Safety Checklist
Impact Detection
Impact Shutdown
Handbrake Interlock
Transmission Control
Digital Weight Indicator
Speed & Zone Control
Overload Lockout
Driver Interface
Clear 3" Backlit LCD Screen
Audible and Visual Feedback and Alerts
Seatbelt Reminder and Force Neutral Condition
Handbrake Reminder, Force Neutral and Emergency Shutdown
Impact Detection On-screen Notification
Digital Weight Gauge with Accumulation and Overload Functions
Travel Speed Display
Equipment Monitoring
Engine Vital Monitoring and Emergency Shutdown
Oil Pressure Monitoring
Engine Temperature Monitoring
Transmission Temperature Monitoring
Coolant Level Monitoring
Air Cleaner Monitoring
Hydraulic Fluid Level Monitoring
Online Reporting (will incur a monitor fee)
2G 3G Wi-fi Modem Technologies
Pre-Start Checklist History
Operator Management- Licensing Information
Dashboard Reporting Engine
Advanced Utilisation Reporting
Traction, Laden, Distance, Load Efficiency Data
Automatic Email Alerts - Instant Notification
Detailed Top 10 Comparison Charts - Fully Interactive
Birds Eye Interactive Impact Reporting
Fleet Activity (24/7 analysis)
Battery Management
Number of charge/discharge cycles: Dynamic lifespan estimations
Amp Hour charge and discharge performance
Charge Factor (efficiency analysis)
Over-temperature operations event reporting
Over-discharge operations event reporting
Low Electrolyte operations event reporting
Over-temp / over-discharge / low acid alerts, critical shutdowns
* Conditional on availability of sensors on the vehicle.

Standard Features

  • Seat/Seatbelt Intelligent Interlock

    Seat/Seatbelt Intelligent Interlock

    Intelligent Sequencing interlocking seat and seatbelt sensors ensure operators are wearing their seatbelts at all times. Attempts to bypass the system will alert management of tampering attempts and prevent the equipment from starting.

  • Operator ID Controls

    Operator ID Controls

    Swipe Card, PIN pad and Biometric are some of the many methods available to ensure only licensed and authorised operators are able to start and use the equipment. Also keep track of licence details, expiry dates, and refresher training requirements in real-time.

  • Pre-Start Safety Checklist

    Pre-Start Safety Checklist

    A paperless checklist system enables customised condition reports for all plant. Advanced after-start checklist features ensuring brake, steering and other critical functions are all checked prior to full operation. Automatic email notification of fault events, and customisable lock out/tag out features for faulty equipment. Checklists are always available for review and record keeping via the online reporting engine.

  • Impact Detection

    Impact Detection

    Advanced highly sensitive accelerometers allow ForkTrack to accurately report on any impact events the forklift incurs, with information immediately emailed to management indicating date/time, operator, impact severity, impact direction, speed prior to the impact and also if the impact has triggered a shutdown event.

  • Impact Shutdown

    Impact Shutdown

    In severe impact events, the ForkTrack system can tag out the vehicle (after a pre-set shutdown period) to ensure the vehicle is inspected before returning to operation. The vehicle can only be restarted by a supervisor or technician.

  • Handbrake Interlock

    Handbrake Interlock

    Ensures that the handbrake is always engaged when the operator leaves the vehicle. Automatically engages neutral, and can shut down the vehicle if it is left off and the operator dismounts.

  • Transmission Control

    Transmission Control

    Stops excessive tyre wear and driveline damage. Ensures the vehicle is travelling below 4kph for any shift change, and below 1200rpm when moving from neutral to in-gear to eliminate wheel spin on take-off.

  • Engine Vital Monitoring

    Engine Vital Monitoring

    Monitors and even shuts down equipment that is operating with critical coolant level, coolant temperature, oil pressure, oil temperature or transmission temperature conditions.

Advanced Features

  • Digital Weight Indicator

    Digital Weight Indicator

    Provides your operator with a real-time indication of the load weight, and allows accumulation of loads carried using the ADD function available on-screen. Integrated overload warning assists in keeping the vehicle operating in its safe zone.

  • Speed and Zone Control

    Speed & Zone Control

    Active speed control and passive speed warnings are both features available in the ForkTrack range of products. Active speed control can also be integrated with zone controls to vary speed restrictions across a site.

  • Lift/Tilt Lockout

    Lift/Tilt Lockout

    Controls mast movements in situations where the forklift is nearing rated capacity. Understanding capacity limitations and controlling these functions is the key to maintaining safe operations. Constant feedback from the ForkTrack module also keeps the operator informed of the stability conditions in real time.

  • Overload Lockout

    Overload Lockout

    In the event a forklift attempts to lift a load greater than the capacity of the vehicle, the system can actively lock out the lift function to prevent unsafe operations, and also engage neutral.

  • Automatic Email Alerts

    Automatic Email Alerts

    Email Alerts are generated for any events, and can be emailed to subscribed recipients immediately to allow proactive and instant response and follow up.

  • Battery Management System

    Battery Management System

    Advanced Battery + Charger technology merges seamlessly with ForkTrack to provide leading edge energy management solutions for battery electric fleet.

Online Reporting

  • Forklift


    Forklift equipped with ForkTrack Fleet Management and Safety System.

  • ForkTrack Module

    ForkTrack Module

    Compact multi-voltage fully sealed (IP67) module with backlit 3" LCD display and contactless controls. The ForkTrack module also comprises a modem, battery back-up, non-volatile memory and high performance microprocessor in one sleek design.

  • Wifi / 2G / 3G Communications

    Wifi / 2G / 3G Communications

    Multiple options are available for web connection for the ForkTrack module. The array of technology available ensures the best and most reliable communications in any application, from high density warehousing to remote locale.

  • Servers


    Dedicated high capacity secure servers store all information sent back from the ForkTrack units, allowing full reporting functionality for the life of the vehicle.

  • Online Reporting

    Online Reporting

    ForkTrack Online Reporting gives fleet managers powerful, real-time control and visibility over their entire industrial fleet. The unique system allows fleet managers, OH&S managers and supervisors to monitor, manage and analyse at company, division, site and vehicle levels. A specifically designed 'dashboard' handles the data analysis, providing clear, concise and interactive charts to enable first glance awareness of fleet performance, efficiency and safety.